SSD Seal Red Connector Seal

Single Seal Design Silicone Connector Seal for Automotive Wiring Harness Applications

Key Features

IP67/IP68 Protection Rating
Temperature: -55°C to +200°C
Multiple Material Options
RoHS & REACH Compliant
Vibration Resistant Design
Chemical Resistant
Technical Specifications
Material VMQ Silicone / HCR Silicone / Liquid Silicone Rubber (LSR)
Function Waterproof sealing for Automotive connector and Wiring Harness
Operating Temperature -55°C to +200°C (Continuous)
Hardness 60 ± 5 Shore A (Multiple options available)
IP Rating IP67 / IP68
Standard Color Red (Custom colors available)

Product Overview

The SSD Seal Red Connector Seal is a precision-moulded single seal design connector seal for automotive wiring harness applications. This SSD seal provides reliable IP67/IP68 waterproof protection with a simplified single-piece construction, making it ideal for high-volume assembly operations where consistent sealing performance is required.

Manufactured from automotive grade silicone rubber (VMQ/HCR/LSR), this SSD seal offers an exceptional operating range from -55°C to +200°C. The single seal design provides easy installation and reliable sealing performance, while the red colour enables easy identification during production and assembly operations.

Why Choose ARPL?

  • ISO 9001:2015 & IATF 16949:2016 certified SSD seal manufacturer in India
  • 30+ years of rubber moulding expertise for automotive wiring harness applications
  • In-house tooling, compounding, and cryogenic deflashing capabilities
  • Full PPAP documentation – PPAP approved SSD seal manufacturer
  • OEM and Tier-1 SSD seal supplier exporting to 20+ countries

SSD Seal Manufacturer – Single Seal Design Connector Seal

ARPL manufactures high-quality SSD seals (Single Seal Design) for automotive wiring harness applications. As a leading SSD seal manufacturer in India, we supply single seal design connector seals to OEM and Tier-1 wiring harness manufacturers serving global automotive programs. This SSD seal provides essential IP67/IP68 environmental protection with simplified single-piece construction.

SSD seals are installed inside connector housings where they provide reliable sealing around individual wires entering the connector. The single seal design offers simplified assembly, consistent sealing performance, and reduced component count compared to multi-piece sealing systems. Applications include automotive wiring harness connectors, ECU connectors, sensor connectors, EV battery connectors, and any application requiring reliable single-piece sealing.

SSD Seal Design Benefits

The single seal design offers unique advantages for automotive connector sealing applications:

  • Simplified Assembly: Single-piece construction reduces assembly complexity and time
  • Consistent Sealing: Uniform design ensures reliable IP67 IP68 protection across all units
  • High Temperature Performance -55°C to +200°C: Same temperature capability as standard silicone seals
  • Reduced Component Count: Single seal replaces multi-piece sealing systems
  • RoHS and REACH Compliant: Meeting automotive environmental standards

ARPL also offers alternative materials for SSD seal development: NBR for oil/fuel resistance (-40°C to +120°C), EPDM for weather/ozone resistance, and other elastomers based on application requirements.

Why Choose ARPL – SSD Seal Manufacturer

With over 30 years as an ISO 9001 and IATF 16949 rubber components manufacturer, ARPL delivers manufacturing excellence in SSD seals for wiring harness manufacturers including high-precision tooling, flash control with cryogenic deflashing, zero-defect quality systems, and full PPAP support. We serve as an SSD seal supplier to customers in Germany, USA, Mexico, Turkey, Brazil, UK, UAE, Thailand, Vietnam, Poland, Czech Republic, and Hungary.

Related Sealing Products

Explore our standard silicone connector seals for various applications, rubber grommets for wiring protection, rubber O-rings and sealing rings, and rubber gaskets and sealing solutions.

Industry Applications for SSD Connector Seals

Our SSD Seal Red Connector Seal is engineered to provide reliable IP67/IP68 waterproof protection with simplified single-piece design. SSD seals are ideal for high-volume production where consistent sealing performance and easy assembly are priorities.

ECU & Control Unit
Connectors
Sensor Array
Connectors
EV Battery & BMS
Connectors
Body Control Module
Connectors
Infotainment System
Connectors
ADAS & Camera
Connectors
Lighting Module
Connectors
HVAC Control
Connectors

Vehicle Segment Applications

ARPL supplies SSD seals to OEMs and Tier-1 wiring harness manufacturers serving diverse vehicle segments:

  • Passenger Cars: ECU connectors, body control modules, infotainment system connectors
  • Commercial Vehicles: Fleet management connectors, telematics modules, control units
  • Electric Vehicles (EV): Battery management connectors, charging interface connectors, motor controllers
  • Hybrid Electric Vehicles (HEV/PHEV): Power electronics connectors, dual-powertrain control modules
  • Motorcycles: Compact ECU connectors, instrument cluster connectors
  • Off-Highway Vehicles: Control modules for construction and agricultural equipment

Benefits of SSD Seal Design

SSD seals provide unique advantages for wiring harness assembly:

  • Exhaust Gas Temperature (EGT) Sensors: Operating at +200°C continuous near exhaust manifold and turbocharger
  • Turbocharger Actuator Connectors: Exposed to radiant heat from turbo housing (150°C to 200°C)
  • EGR Valve & Cooler Connectors: High exhaust gas temperatures in emissions control systems
  • Diesel Particulate Filter (DPF) Sensors: Temperature and pressure sensors in exhaust aftertreatment
  • SCR System Connectors: AdBlue/DEF dosing unit and NOx sensor connectors
  • Lambda/Oxygen Sensors: Pre-cat and post-cat O2 sensor connectors near exhaust
  • EV Motor Controllers: High-voltage connectors in thermally demanding motor and inverter applications
  • Exterior Connectors: UV-exposed lighting, antenna, and sensor connectors requiring weathering resistance

OEM Connector System Compatibility

ARPL develops silicone connector cavity seals compatible with major automotive connector systems used globally by OEMs and Tier-1 suppliers:

  • Compatible with standard 2-way female connector housings from leading connector manufacturers
  • Custom development available for proprietary OEM connector designs
  • Supports single-wire and multi-wire sealing configurations
  • Available in multiple wire gauge accommodations (0.5mm² to 2.5mm² typical)
  • Designed to meet automotive connector sealing standards including USCAR, LV214, and OEM-specific requirements

Industry Standards & Compliance

Our silicone connector seals are manufactured to meet stringent automotive industry requirements:

  • IP67/IP68 Protection: Dust-tight and water immersion resistant when properly installed
  • Temperature Range: -55°C to +200°C continuous operation
  • Material Compliance: RoHS compliant, REACH compliant, ELV compliant
  • Quality Certification: Manufactured under ISO 9001:2015 and IATF 16949:2016 quality management systems
  • Automotive Testing: Tested per OEM specifications for compression set, thermal aging, and weathering
  • PPAP Support: Full Production Part Approval Process documentation available

Why Choose Silicone Material for Connector Seals?

Silicone Rubber (VMQ) is the preferred elastomer for high-temperature automotive connector seals due to its unique combination of properties:

  • Extreme Temperature Range: Operates from -55°C to +200°C continuous, with intermittent capability to +230°C
  • UV and Ozone Resistance: Excellent weathering resistance for exterior and exposed applications
  • Low Compression Set: Maintains sealing force over extended periods even under thermal cycling
  • Excellent Low-Temperature Flexibility: Remains flexible in extreme cold where other materials become brittle
  • Electrical Insulation: Good dielectric properties for high-voltage EV applications
  • Long Service Life: Resistant to aging, oxidation, and degradation over time

Looking for a different material? ARPL also manufactures connector seals in NBR for oil-resistant applications (-40°C to +120°C), EPDM for weather sealing, HNBR for combined oil resistance and higher temperature, and FKM (Viton) for extreme chemical and temperature resistance. Contact our engineering team for material selection assistance.

Need Custom Sealing Solutions?

Our engineering team can develop tailored solutions for your specific requirements. From material selection to custom designs, we're here to help.

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Frequently Asked Questions

Find answers to common questions about high temperature silicone connector seals for automotive applications

A 2 pole silicone connector seal is a terminal seal for female connector housing that fits inside automotive connector housings to provide waterproof connector seal protection around individual wires. High temperature silicone connector cavity seals (-55°C to +200°C) are used for exhaust gas temperature sensor connector seal, turbocharger connector seal, EGR valve connector seal, DPF sensor connector seal, SCR system connector seal, and EV battery connector seal applications.

Silicone rubber (VMQ) connector seals offer high temperature silicone seal -55°C to +200°C range, UV and ozone resistant connector seal properties, and excellent low-temperature flexibility—ideal for exhaust sensors, EV connector seals, and exterior automotive connector seals. NBR connector seals provide superior oil and fuel resistance (-40°C to +120°C) for engine bay connector sealing solution applications. ARPL as a custom connector seal manufacturer can recommend the optimal material.

When properly installed in a compatible connector housing system, automotive grade silicone connector seals can achieve IP67 connector seal (dust-tight, temporary water immersion) or IP68 connector seal (dust-tight, continuous water immersion) protection ratings. This IP67/IP68 environmental sealing is critical for automotive wiring harness seal applications.

High temperature silicone connector cavity seals excel in sealing solution for exhaust sensor connectors, connector seal for turbocharger and EGR applications, DPF sensor connector seals, SCR system connector seals, EV motor controller connector seals, high voltage EV connector seals, and underhood connector seal for harsh environments. The low compression set silicone connector seal maintains sealing under thermal cycling.

Yes, ARPL is a custom silicone connector seal development specialist. As a PPAP approved connector seal manufacturer, we offer connector seals for wiring harness manufacturers from customer drawings or samples. We support various pole configurations (2-pin to 36+ pin), materials (HCR Silicone, LSR, NBR, EPDM, HNBR, FKM), and RoHS compliant connector seal / REACH compliant connector seal requirements.

Yes, ARPL is an ISO 9001 and IATF 16949 rubber components manufacturer and established automotive connector seal supplier serving OEM and Tier-1 wiring harness manufacturers globally. We export connector seals to Germany, USA, Mexico, Turkey, Brazil, UK, UAE, Thailand, Vietnam, Poland, Czech Republic, Hungary—major automotive manufacturing hubs worldwide.

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