2 Pole Blue Silicone Connector Seal
High-Temperature Connector Cavity Seal for Automotive Wiring Harness Applications
Key Features
| Material | Silicone Rubber (VMQ / HCR / LSR) |
| Pole Configuration | 2 Pole / 2 Pin |
| Operating Temperature | -55°C to +200°C |
| Hardness | 50 ± 5 Shore A (Multiple options available) |
| IP Rating | IP67 / IP68 |
| Standard Color | Blue (Custom colors available) |
Product Overview
The 2 Pole Blue Silicone Connector Seal is a precision-moulded connector cavity seal designed to sit inside female automotive connector housings. This terminal seal creates a reliable environmental barrier around each wire entry point, preventing water, dust, and other contaminants from entering the electrical system. When properly installed in a compatible connector housing, it supports IP67 and IP68 waterproof performance for demanding high-temperature automotive applications.
Manufactured from premium Silicone Rubber (VMQ), this connector seal offers an exceptional operating temperature range from -55°C to +200°C—making it the ideal choice for exhaust system sensors, turbocharger connectors, EGR valve connectors, and EV battery/motor applications where extreme temperatures are encountered. The excellent compression set resistance ensures long-term sealing performance even under thermal cycling conditions.
Why Choose ARPL?
- ISO 9001:2015 & IATF 16949:2016 certified manufacturing facility
- 30+ years of rubber moulding expertise for automotive applications
- In-house tooling, compounding, and cryogenic deflashing capabilities
- Full PPAP documentation and zero-defect quality systems
- Global exports to OEMs and Tier-1 suppliers in 20+ countries
2 Pole Blue Silicone Connector Seal – Automotive Connector Cavity Seal Manufacturer in India
ARPL manufactures high-quality 2 pole blue silicone connector seals for automotive wiring harness applications requiring high-temperature performance. As a leading automotive connector seal manufacturer in India, we supply connector cavity seals to OEM and Tier-1 wiring harness manufacturers serving global automotive programs. This silicone rubber connector seal provides essential environmental protection for sensitive electrical connections in extreme temperature environments.
The 2 pin silicone connector cavity seal is installed inside female connector housings where it seals around individual wires entering the connector. This design prevents ingress of water, dust, and environmental contaminants that could cause electrical failures. Applications include exhaust gas temperature (EGT) sensor connectors, turbocharger actuator connectors, EGR valve connectors, DPF/SCR sensor connectors, EV battery management systems, motor controllers, and any application where temperatures exceed 120°C.
Silicone Material Properties
This connector seal is manufactured from Silicone Rubber (VMQ), selected specifically for its exceptional temperature resistance and long-term stability. Silicone connector seals are the preferred choice for high-temperature applications where NBR and EPDM materials cannot perform.
- Extreme Temperature Range: Silicone operates continuously from -55°C to +200°C, with intermittent capability to +230°C
- UV and Ozone Resistance: Excellent weathering resistance for exterior and exposed connector applications
- Low Compression Set: Silicone maintains sealing force over extended periods, even under thermal cycling
- Electrical Insulation: Good dielectric properties suitable for high-voltage EV connector applications
- Chemical Resistance: Resistant to water, alcohols, dilute acids, and bases (limited oil resistance)
ARPL also offers alternative materials: NBR for oil/fuel resistance (-40°C to +120°C), EPDM for weather/ozone resistance, HNBR for combined oil resistance and higher temperature, and FKM (Viton) for extreme chemical and temperature resistance.
Why Choose ARPL as Your Connector Seal Manufacturer
With over 30 years of rubber moulding experience, ARPL delivers manufacturing excellence in precision sealing components including high-precision tooling, flash control with cryogenic deflashing, zero-defect quality systems, and full PPAP support. ISO 9001:2015 and IATF 16949:2016 certified, we support customers in Germany, USA, Mexico, Turkey, Brazil, UK, UAE, Thailand, Vietnam, Poland, Czech Republic, and Hungary.
Related Sealing Products
Explore our 2 pole black NBR connector seals for oil-resistant applications, rubber grommets for wiring protection, rubber O-rings and sealing rings, and rubber gaskets and sealing solutions.
Industry Applications for Silicone Connector Seals
Our 2 Pole Blue Silicone Connector Seal is engineered to provide reliable environmental protection across demanding high-temperature automotive, commercial vehicle, and EV applications. The temperature-resistant silicone compound makes this connector cavity seal ideal for applications where operating temperatures exceed 120°C or where extreme cold flexibility is required.
Sensor Connectors
Connectors
Connectors
Connectors
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Connectors
Connectors
HEV/PHEV Connectors
Vehicle Segment Applications
ARPL supplies silicone connector seals to OEMs and Tier-1 wiring harness manufacturers serving diverse vehicle segments with high-temperature requirements:
- Passenger Cars: Exhaust sensors, turbocharger connectors, and underhood high-temperature applications
- Commercial Vehicles: DPF/SCR sensor connectors, exhaust aftertreatment system connectors for trucks and buses
- Electric Vehicles (EV): Battery management system (BMS), motor controller, inverter, and DC fast charging connectors
- Hybrid Electric Vehicles (HEV/PHEV): High-voltage connectors, regenerative braking sensors, and thermal management systems
- Motorcycles: Exhaust sensor connectors, exposed wiring harness applications requiring UV resistance
- Off-Highway Vehicles: Construction and agricultural equipment with high-temperature engine and exhaust applications
High-Temperature Operating Environments
Silicone connector seals excel in environments where extreme temperatures are encountered:
- Exhaust Gas Temperature (EGT) Sensors: Operating at +200°C continuous near exhaust manifold and turbocharger
- Turbocharger Actuator Connectors: Exposed to radiant heat from turbo housing (150°C to 200°C)
- EGR Valve & Cooler Connectors: High exhaust gas temperatures in emissions control systems
- Diesel Particulate Filter (DPF) Sensors: Temperature and pressure sensors in exhaust aftertreatment
- SCR System Connectors: AdBlue/DEF dosing unit and NOx sensor connectors
- Lambda/Oxygen Sensors: Pre-cat and post-cat O2 sensor connectors near exhaust
- EV Motor Controllers: High-voltage connectors in thermally demanding motor and inverter applications
- Exterior Connectors: UV-exposed lighting, antenna, and sensor connectors requiring weathering resistance
OEM Connector System Compatibility
ARPL develops silicone connector cavity seals compatible with major automotive connector systems used globally by OEMs and Tier-1 suppliers:
- Compatible with standard 2-way female connector housings from leading connector manufacturers
- Custom development available for proprietary OEM connector designs
- Supports single-wire and multi-wire sealing configurations
- Available in multiple wire gauge accommodations (0.5mm² to 2.5mm² typical)
- Designed to meet automotive connector sealing standards including USCAR, LV214, and OEM-specific requirements
Industry Standards & Compliance
Our silicone connector seals are manufactured to meet stringent automotive industry requirements:
- IP67/IP68 Protection: Dust-tight and water immersion resistant when properly installed
- Temperature Range: -55°C to +200°C continuous operation
- Material Compliance: RoHS compliant, REACH compliant, ELV compliant
- Quality Certification: Manufactured under ISO 9001:2015 and IATF 16949:2016 quality management systems
- Automotive Testing: Tested per OEM specifications for compression set, thermal aging, and weathering
- PPAP Support: Full Production Part Approval Process documentation available
Why Choose Silicone Material for Connector Seals?
Silicone Rubber (VMQ) is the preferred elastomer for high-temperature automotive connector seals due to its unique combination of properties:
- Extreme Temperature Range: Operates from -55°C to +200°C continuous, with intermittent capability to +230°C
- UV and Ozone Resistance: Excellent weathering resistance for exterior and exposed applications
- Low Compression Set: Maintains sealing force over extended periods even under thermal cycling
- Excellent Low-Temperature Flexibility: Remains flexible in extreme cold where other materials become brittle
- Electrical Insulation: Good dielectric properties for high-voltage EV applications
- Long Service Life: Resistant to aging, oxidation, and degradation over time
Looking for a different material? ARPL also manufactures connector seals in NBR for oil-resistant applications (-40°C to +120°C), EPDM for weather sealing, HNBR for combined oil resistance and higher temperature, and FKM (Viton) for extreme chemical and temperature resistance. Contact our engineering team for material selection assistance.
Need Custom Sealing Solutions?
Our engineering team can develop tailored solutions for your specific requirements. From material selection to custom designs, we're here to help.
Frequently Asked Questions
Find answers to common questions about silicone connector seals for high-temperature automotive applications
A 2 pole blue silicone connector seal is a rubber connector cavity seal that fits inside female automotive connector housings to seal around individual wires. Silicone connector seals are specifically chosen for high-temperature applications (-55°C to +200°C) including exhaust gas temperature (EGT) sensors, turbocharger connectors, EGR valve connectors, DPF/SCR sensor connectors, and EV battery/motor connectors where temperatures exceed 120°C.
Silicone connector seals offer wider temperature range (-55°C to +200°C), excellent UV/ozone resistance, and superior low-temperature flexibility—ideal for exhaust systems, EV applications, and exterior connectors. NBR connector seals provide excellent oil and fuel resistance (-40°C to +120°C)—preferred for engine compartment applications with hydrocarbon exposure. ARPL can recommend the optimal material based on your specific environment.
When used in a properly designed connector system with correct wire diameter matching and appropriate connector housing, silicone connector seals can achieve IP67 (dust-tight, protected against temporary immersion) or IP68 (dust-tight, protected against continuous immersion) protection ratings.
Silicone connector seals operate continuously from -55°C to +200°C, with intermittent capability to +230°C. They excel in exhaust system applications (EGT sensors, turbochargers, EGR valves, DPF/SCR systems), EV high-voltage connectors, and exterior applications requiring UV/ozone resistance. Note that silicone has limited oil resistance—for oil-exposed applications, NBR or HNBR is recommended.
Yes, ARPL offers complete custom development capability for silicone connector cavity seals. We can work from customer drawings, reverse-engineer samples, or develop new designs for specific connector families. Our engineering team supports different pole configurations, colours, silicone grades (HCR Silicone, LSR), and hardness options to meet your specific high-temperature sealing requirements.
Yes, ARPL is an established exporter of automotive connector seals serving OEM and Tier-1 wiring harness manufacturers globally. We supply silicone connector seals to major automotive hubs including Germany, USA, Mexico, Turkey, Brazil, UK, UAE, Thailand, Vietnam, Poland, Czech Republic, Hungary, and other manufacturing regions.
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