Profile Types
Solid/Hollow
Tolerances
±0.10mm
Length
Up to 50m
Lead Time
2-4 Weeks
Extruded Rubber Profiles Manufacturer - Custom Rubber Extrusions, Seals & Channels
Custom extruded rubber profiles are continuous-length products manufactured through a specialized extrusion process, designed to meet specific cross-sectional requirements. These versatile components serve as sealing solutions, edge protection, vibration dampeners, and architectural elements in automotive, construction, marine, and industrial applications.
ARPL specializes in precision extrusion of complex rubber profiles with tight tolerances and consistent quality. Our advanced extrusion lines can produce solid, hollow, sponge, and co-extruded profiles in various materials and durometers. From simple D-sections to complex multi-cavity designs, we deliver custom solutions that meet your exact specifications.
Available Profile Materials
We manufacture Custom Extruded Profiles in all of the above materials plus TPE, TPV, and SBR. Options include solid, hollow, sponge (closed cell/open cell), co-extruded dual durometer profiles with custom hardness (20-90 Shore A), self-adhesive backing, flocking, and metal/nylon cord insertion tailored to your application requirements.
About ARPL Extruded Profiles (D-Section, P-Section, U-Channel & Custom Shapes)
ARPL is a leading extruded rubber profiles manufacturer and exporter in India, offering unlimited design flexibility for complex sealing and protection applications. Our state-of-the-art extrusion lines, combined with proprietary die-making capabilities, enable us to produce D-section, P-section, U-channel, E-channel, T-section, bulb seals, lip seals, and custom profile shapes in EPDM, silicone, neoprene, NBR, and other elastomers. We manufacture solid profiles, hollow profiles, sponge profiles (closed cell and open cell foam), and co-extruded dual durometer profiles that precisely match your design requirements while maintaining exceptional dimensional stability and surface finish.
We specialize in manufacturing a diverse range of profile types including automotive weatherstrips, door seals, window gaskets, glazing profiles, edge trims, trim seals, pinchweld seals, hatch seals, bumper strips, expansion joints, marine seals, and specialized industrial profiles. Our capabilities extend to multi-durometer co-extrusion, self-adhesive rubber strips with PSA backing, flocked rubber seals for reduced friction, and metal or nylon cord insertion profiles for enhanced grip. We produce keyhole seals, tadpole seals, omega seals, double bulb seals, and trapezoid profiles for custom rubber extrusions in automotive, construction, and industrial applications.
Why Choose ARPL for Extruded Rubber Profiles?
Our in-house tooling department designs and manufactures custom dies using advanced CAD/CAM systems and precision machining equipment. This vertical integration ensures rapid prototyping, cost-effective tooling solutions, and the ability to achieve complex geometries for solid, hollow, sponge, and co-extruded multi-durometer profiles that meet the most challenging application requirements.
Quality control is integrated throughout our extrusion process as an extruded rubber profiles manufacturer serving automotive, construction, marine, rail, industrial machinery, HVAC, and appliance industries. We utilize laser measurement systems for real-time dimensional monitoring, ensuring consistent cross-sectional accuracy (±0.10mm) along the entire profile length. Additional services include cutting to length, adhesive backing application, corner molding, and custom packaging to deliver ready-to-install solutions for OEM and Tier-1 customers.
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Related Products
Frequently Asked Questions
Find answers to common questions about extruded rubber profiles
Extruded rubber profiles are continuous-length rubber components manufactured through an extrusion process, designed with specific cross-sectional shapes for sealing, cushioning, and protection. They are used as door seals, window gaskets, edge trims, weather strips, glazing profiles, and expansion joints in automotive, construction, marine, rail, HVAC, and industrial applications.
EPDM is ideal for weather-resistant outdoor applications with excellent ozone and UV resistance (-40°C to +125°C). Silicone handles extreme temperatures (-60°C to +200°C) for oven seals and high-temp applications. Neoprene offers balanced weather and moderate oil resistance. NBR handles oil and fuel exposure. FKM (Viton®) provides superior chemical and high-temperature resistance up to +250°C for demanding environments.
Yes, ARPL manufactures custom extruded rubber profiles based on engineering drawings, physical samples, or CAD data (DXF, STEP, IGES formats). Our in-house die design and tooling capability enables rapid prototyping and production of solid, hollow, sponge, and co-extruded multi-durometer profiles with tight tolerances (±0.10mm). We support complex geometries and can achieve excellent surface finishes.
ARPL produces a wide range of extruded profiles including door seals, window gaskets, edge trims, glazing profiles, weather strips, expansion joint profiles, bumper strips, conveyor skirting, and custom industrial profiles. We offer solid profiles, hollow profiles, sponge/cellular profiles, and co-extruded multi-durometer profiles that combine different materials or hardnesses in a single cross-section.
Yes, ARPL is a high-volume extruded rubber profiles manufacturer serving automotive OEMs, Tier-1 suppliers, construction companies, and industrial equipment manufacturers. Our advanced extrusion lines can produce profiles in continuous lengths up to 50 meters with consistent quality. We maintain ISO 9001:2015 and IATF 16949:2016 certification for automotive quality standards with laser measurement for real-time dimensional monitoring.
ARPL achieves tight dimensional tolerances of ±0.10mm on extruded profiles through precision die design and real-time laser measurement monitoring during production. We control material shrinkage and die swell to maintain consistent cross-sectional accuracy along the entire profile length. For applications requiring even tighter tolerances, we provide additional machining or grinding operations.
Beyond extrusion, ARPL offers value-added services including cutting to length, adhesive backing application (pressure-sensitive tapes), corner molding for frame assemblies, hole punching, splicing, vulcanized joints, and custom packaging. We can deliver ready-to-install profile kits that reduce assembly time and labor costs for our customers.
Yes, ARPL exports extruded rubber profiles to global automotive, construction, and industrial markets including the USA, Germany, Mexico, Turkey, the United Kingdom, Italy, Brazil, the UAE, and other manufacturing hubs. All products are manufactured with REACH and RoHS compliance for international markets. Our logistics team ensures proper documentation, packaging, and timely delivery for OEMs and Tier-1 customers worldwide.
ARPL manufactures all standard profile shapes including D-section (D-seal), P-section (P-seal), U-channel, E-channel, T-section, L-section, H-section, C-channel, J-section, B-profile, bulb seals, double bulb seals, lip seals, keyhole seals, tadpole seals, omega seals, trapezoid seals, triangle seals, oval seals, and custom complex geometries designed for specific sealing applications.
Yes, ARPL offers self-adhesive rubber profiles with pressure-sensitive adhesive (PSA) backing for easy peel-and-stick installation. We apply high-quality 3M or equivalent adhesive tapes to EPDM, silicone, neoprene, and other profiles. Self-adhesive rubber strips are ideal for door seals, window seals, cabinet gaskets, and equipment enclosures where mechanical fastening is not practical.
A dual durometer or co-extruded profile combines two different hardnesses or materials in a single cross-section through the co-extrusion process. Typically, a firm base (dense rubber or with metal carrier) grips securely onto edges while a soft bulb, lip, or sponge section provides flexible sealing. This allows optimal grip and seal performance in a single component, commonly used for automotive trim seals, edge protection, and weatherstripping.
Yes, ARPL manufactures flocked rubber seals where short synthetic fibers are electrostatically applied to the rubber surface. Flocking provides reduced friction, improved sliding properties, noise reduction, and enhanced aesthetics. Flocked profiles are commonly used in automotive door seals, window channels, and glass run channels where glass or panels slide against the rubber during operation.